PLC-controlled lines, SCADA supervision, and digital process records — end to end
Every plating line at Technocrats India operates under programmable logic controller (PLC) automation. Process parameters — current density, bath temperature, pH, chemical dosing, and cycle timing — are maintained within tight tolerances automatically, eliminating the manual variability that causes coating inconsistency in conventional operations. SCADA (Supervisory Control and Data Acquisition) supervision provides real-time visibility across all lines from a centralised interface, with alarm management to flag deviations before they become defects.
Digital process records replace paper-based logs entirely. Every production run generates a traceable digital record — parameter trending, alarm history, batch identity, and operator actions — providing the audit trail required by automotive OEM supply chains. This Industry 4.0 foundation supports preventive maintenance scheduling, data-driven process optimisation, and continuous improvement under our ISO 9001:2015 quality management system.
Key capabilitiesPLC process control
Automated control of all critical plating parameters across barrel and rack lines — consistent output regardless of shift or operator.
SCADA supervision
Real-time monitoring of all line parameters from a centralised system. Alarms flag deviations immediately, preventing out-of-spec production.
Digital traceability
Paperless process records for every batch. Full parameter history, alarm log, and batch identity — available for OEM audit at any time.
Preventive maintenance
Data-informed maintenance scheduling reduces unplanned downtime and maintains consistent line availability for production commitments.
PLC control removes human variability from process parameters. Current density, bath chemistry, temperature, and cycle timing are maintained within preset tolerances automatically — delivering the same coating specification on every rack or barrel load, every shift, every day.
Yes. Our SCADA system generates a complete digital record for every production run — process parameters, deviations, alarm history, and batch identity. These records are available for customer audit and meet automotive OEM traceability requirements.
Our installed capacity is 15 MT per month across barrel and rack lines. As of April 2026, approximately 40% spare capacity is available, giving us the headroom to take on new programmes without lead time risk. Contact us to discuss scheduling for your volumes.